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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Documentation and post-work verification - Rerating, reclassification, and nameplate updates - Repair vs alteration definitions and procedures - Authorization and responsibility for work - Pressure relieving devices and overpressure protection |
| Damage Mechanisms and Corrosion Assessment | 22% | - High-temperature damage and material degradation - Corrosion under insulation (CUI) and environmental degradation - Damage assessment and prioritization - Internal, external, and localized corrosion - Cracking mechanisms (environmental, fatigue, creep) |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection methods and technique selection - Remaining life and corrosion rate calculations - Code scope, jurisdiction, and regulatory requirements - TML/CML selection and measurement planning - Records review and baseline data collection - Inspection interval determination and extension rules |
| Design, Materials, and Fabrication Rules | 22% | - MAWP, thickness, and joint efficiency calculations - ASME Section VIII, V, IX application - Material selection, properties, and toughness requirements - Flanges, bolting, gaskets, and special components - Positive material identification (PMI) and traceability - Welding, qualification, and PWHT requirements |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - API 579/ASME FFS-1 screening and assessment - Hydrostatic, pneumatic, and leak testing rules - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation |
API Pressure Vessel Inspector Sample Questions:
1. How does API-510 address the challenges of corrosion under insulation (CUI) for pressure vessels?
2. Which of the following does API-510 specifically require to be assessed during an external inspection?
A) External paint condition
B) Insulation condition
C) Foundation condition
D) Nearby electrical installations
3. After an alteration to a pressure vessel, in lieu of a hydrostatic test, special inspection procedures will be carried out.
What must be done prior to carrying out the special inspection procedures?
A) Check with the NBIC Authorized inspector
B) Make certain it is permitted by any jurisdictional rules that may exist and consult with an engineer experienced in pressure vessel design and the Authorized Pressure Vessel Inspector
C) Consult with the chief inspector of the jurisdiction
D) Review all NDE procedures prior to commencement of the NDE used to waive the hydrostatic test requirement
4. Which API standard is specifically mentioned within API-510 for corrosion and materials expertise?
A) API 570
B) API 580
C) API 571
D) API 579
5. When performing an external inspection on a vessel what consideration should be given to the external insulation?
A) If insulation is in good condition and the vessel operates within the high and low temperatures stated in API 510, removal of insulation is not necessary for inspection of the vessel
B) It shall always be removed to inspect underneath
C) You may not use any plug locations used for UT thickness reading to inspect the vessel
D) Select portions must be removed for inspections
Solutions:
| Question # 1 Answer: Only visible for members | Question # 2 Answer: C | Question # 3 Answer: B | Question # 4 Answer: C | Question # 5 Answer: A |
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