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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Damage Mechanisms and Corrosion Assessment | 22% | - Damage assessment and prioritization - Cracking mechanisms (environmental, fatigue, creep) - Internal, external, and localized corrosion - Corrosion under insulation (CUI) and environmental degradation - High-temperature damage and material degradation |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Remaining life and corrosion rate calculations - Inspection methods and technique selection - Inspection interval determination and extension rules - Code scope, jurisdiction, and regulatory requirements - TML/CML selection and measurement planning - Records review and baseline data collection |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Authorization and responsibility for work - Documentation and post-work verification - Pressure relieving devices and overpressure protection - Rerating, reclassification, and nameplate updates - Repair vs alteration definitions and procedures |
| Design, Materials, and Fabrication Rules | 22% | - Material selection, properties, and toughness requirements - Welding, qualification, and PWHT requirements - MAWP, thickness, and joint efficiency calculations - ASME Section VIII, V, IX application - Flanges, bolting, gaskets, and special components - Positive material identification (PMI) and traceability |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Acceptance criteria and post-test evaluation - Hydrostatic, pneumatic, and leak testing rules - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application |
API Pressure Vessel Inspector Sample Questions:
1. Under API-510, which type of inspection is mandatory after the alteration of a pressure vessel?
A) Ultrasonic testing
B) Radiography
C) External inspection
D) Internal inspection
2. Which type of corrosion mechanism is not directly addressed in API-510?
A) Crevice corrosion
B) Galvanic corrosion
C) Atmospheric corrosion
D) High-temperature hydrogen attack
3. Before non-destructive procedures are used in lieu of hydrostatic testing, what must be done?
A) The API inspector must be consulted
B) An engineer experienced in pressure vessel design and the API inspector must be consulted
C) An experienced engineer must be consulted
D) The API inspector and NBIC inspector must be consulted
4. Under which of the following condition(s) should you require the removal of safety relief device(s)?
A) If a pressure test is being conducted in which the test pressure will exceed the set pressure of the safety relief valve with the lowest setting
B) Blowback had been detected and the manufacturers recommend removal
C) Surface corrosion on the body of the relief device
D) The safety relief device was opening on a irregular, unexplainable basis
5. What is the minimum required experience in years for an API-510 inspector with a high school diploma?
A) 1 year
B) 5 years
C) 10 years
D) 3 years
Solutions:
| Question # 1 Answer: D | Question # 2 Answer: C | Question # 3 Answer: B | Question # 4 Answer: A | Question # 5 Answer: D |
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